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StaveCalc — Table Base Stave Calculator

HIDDEN LIFE DESIGNS
Verify angles and dimensions on scrap before cutting project stock · woodworking machinery is dangerous — use guards and follow your machine's manual · figures provided as-is, without warranty

Designs

Stored in this browser only · up to 8 designs. Use ⇪ Share for a link that works anywhere.

Shape Mode
Bottom Shape (Floor)
bottom
Top Shape (Table Mount)
Lock Aspect Ratio · keeps staves flat

Lock Aspect Ratio

When enabled, Top Width is automatically calculated to match the same length-to-width ratio as the bottom shape.

For example: if the bottom is 30"×15" (2:1 ratio) and you set Top Length to 20", Top Width is automatically set to 10" — preserving the 2:1 ratio.

Diamond mode: Locking the aspect ratio guarantees zero twist in the staves, since all four sides taper at the same angle.

top
Stadium Extension
Inserts a straight section into the oval — same end radii, longer overall shape. 0 = pure oval.
Overall = end diameter + extension
Base Dimensions
Options
Simplify Setups

Simplify Setups

On a true oval, every joint between staves has a slightly different angle — so the blade tilt, taper jig, and end-cut settings change for nearly every piece.

Simplify merges saw settings that are close enough not to matter. Any two settings whose difference would cost less than 164" at a joint — the gap glue and clamps close invisibly — are cut at one shared value. The calculator merges as many as your design and stock allow, and never more.

It applies to all three setting families: blade tilts (bevels), the taper jig angle, and end-cut angles. The summary shows exactly how many setups you saved, e.g. “Blade tilts 9→4”.

Why it won't make your joints worse

The merge budget is computed from your design and stock: thicker stock magnifies angle errors, so it merges less; thinner stock merges more. It also subtracts whatever the design's own shape already costs — so if your staves are warped enough to spend the glue line by themselves, the budget shrinks to nothing and no settings merge. Merging never makes the check above the cut list worse than it already was.

Full AccuracySimplified
Saw setupsOne per distinct angleAs few as glue-tight allows
Joint geometryExactMerging itself adds under 164"
Best forFewer setups with no verdict change
Merges blade-tilt, taper & end-cut settings that differ by less than a glue line
Lock Symmetric Design
Top mirrors bottom squareness & aspect — part of the flat-stave default
Units
Fraction precision
Stave:

Summary

Per-Stave Cut Listtake this to the saw
#Pos Bot W Top W L Bevel R Bevel Rip° End Cut° Twist Rough W Rough L
Notes & shop tips 0
Cut Sequence per Stave
① Rough cut — Cut boards to rough length and width from your stock.

② Taper & Bevel — Shape both long edges on the table saw. Two options:
  • Two passes per edge — First rip both long edges to create the taper (wide bottom → narrow top) using a taper jig (Rip°). Then tilt the blade and run each edge through again to cut the bevel (L Bevel / R Bevel) so adjacent staves close flush.
  • One pass per edge — If your setup allows, combine both at once: set the taper jig to Rip° and tilt the blade to the bevel angle simultaneously.

③ End Cut° — Miter or table saw bevel across the width when crosscutting to final length. Same angle both ends, same direction. Seats the stave flat to the floor and table underside.
Rough Stock Shopping List
    Shop Cut Sequence